Initially developed as a rapid prototyping tool for project visualization and validation, the recent development of additive manufacturing (AM) technologies has led to the transition from rapid prototyping to rapid manufacturing. As a consequence, increased attention has to be paid to the mechanical, chemical and physical properties of the printed materials. In mechanical engineering, the widespread use of AM technologies requires the optimization of process parameters and material properties in order to obtain components with high, repeatable and time-stable mechanical properties. One of the main problems in this regard is the anisotropic behavior of components made by additive manufacturing, determined by the type of material, the 3D printing technology, the process parameters and the position of the components in the printing space. In this paper the influence of the printing orientation angle on the tensile behavior of specimens made by material jetting is investigated. The aim was to determine if the positioning of components at different angles relative to the X-axis of the printer (and implicitly in relation to the multijet printing head) contributes to anisotropic behavior. The material used was a photopolymer with a mechanical strength between 40 MPa and 55 MPa, according to the producer. Four sets of tensile test specimens were manufactured, using flat build orientation and positioned on the printing table at angles of 0˚, 30˚, 60˚ and 90˚ to the X-axis of the printer. Comparative analysis of the mechanical behavior was carried out by tensile tests and microscopic investigations of the tensile test specimens fracture surfaces.
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Graphene, a two-dimensional crystalline allotrope of carbon, has received greater attention from numerous researchers due to its excellent properties. Graphene could be produced by various techniques, each method has its advantages and disadvantages. In this research article, a novel method using agricultural waste rice husk as a precursor and chemical activation to produce few-layer graphene nanosheets was developed. Traditional approaches` significant shortcomings and the environmental concern of agricultural waste have been eliminated. The synthesized material was characterized using FESEM, Raman Spectroscopy, X-Ray diffractometer, UV-Vis absorbance and FTIR analysis. FESEM analysis of the surface morphology revealed smooth edge few-layer graphene. The formation of sp2 hybridized atoms can be seen in XRD spectra at 26.3 degrees. The C=C stretching bonds detected at 1612 cm-1 wavelength are responsible for the graphitic structure.
Some inventions along with theoretical and experimental research made it possible to increase the output of a thermally homogeneous melt provided by the screw. However, the quality of the extruded product depends on some specific features of the extrusion die and to a large extent on the rheological behavior (viscous and elastic) of the polymer melt. The mismatch between the design of the screw-cylinder subassembly and the design of the extrusion die results in products with relatively short service life. The present paper has drawn up the working field of the extruder die and adjusted it based on the limitations imposed by the screw-cylinder subassembly, namely: - the maximum output rate that ensures the required thermal homogeneity of the melt; - the maximum output at which the heating system on the barrel (and possibly the screw) ensures the extrusion temperature; - the minimum economic output corresponding to the diameter of the screw. The working field of some extrusion dies for blown films of the following polymers have been plotted: polypropylene, low density polyethylene, high density polyethylene and ethylene vinyl acetate.
The number of surgical procedures for abdominal wall defects is increasing, often requiring the insertion of plastic material meshes. Surveillance of patients with inserted plastic meshes requires an accurate determination of the position of the mesh. However, this is a difficult task, depending on the kind of mesh, magnetic resonance imaging (MRI) protocol or consistence of the surrounding tissue (fat, muscle, aponeurosis). The aim of our research was to develop an experimental model to test the ability of MRI to identify the exact position of surgical plastic meshes: polypropylene or polyester. To simulate the placement of a mesh in human body we developed a model built up from two pieces of tissue with dimensions of 40 cm x 20 cm, harvested from a pig with a weight of 120 kg. The meshes were situated for MRI evaluation between the two pieces: abdominal pig muscle respectively suprajacent abdominal pig wall subcutaneous fat, approximately 2 cm high. Five surgical meshes were scanned through six MRI sequences, in view of establishing an optimal MRI scanning protocol and best visible meshes. The MRI scans were evaluated by 5 radiologists with different degrees of training. Our results showed that the experimental model developed by us can be successfully used to test the ability of MRI to visualize different kind of plastic meshes. Also, our experiment has revealed that T1fl2D sequence is the best in highlighting meshes from surrounding tissue, and the best visualized Mesh was number 4, made of polyester. In conclusion, based on our experimental model, we should select a plastic mesh or MRI protocol which will allow an optimal post implantation monitoring. Modern technology of material’s fabrication can help to better identify the mesh itself using MRI scanning.
This study determined and compared the influences of various processing techniques including air circulating oven (ACO), dry heat oven (DHO) and water bath (WB) on the impact strength (IS) and microhardness (HV) of the conventional heat cure acrylic resin (CHCAR) and rubber reinforced heat cure acrylic resin (RRHCAR). Samples were fabricated using CHCAR (control Group A; n=114) and RRHCAR (experimental Group B; n=114). Group A and B were further divided into subgroups according to processing techniques: ACO, DHO and WB (n=38 each) for both testing variables microhardness and impact strength (n=19 each). Charpy testing machine and Vickers microhardness tester were utilized. Analysis of variance was applied to determine the presence of significant differences among processing techniques while P-value ≤ 0.05 was considered as significant. Water bath (P-value [0.001) and DHO technique (p-value [0.001) showed significant differences between both groups’ impact strength and microhardness. Microhardness of group A and B showed a significant difference (p-value 0.002) when processed by ACO. Impact strength and micro hardness were improved in RRHCAR compared to CHCAR processed by ACO and DHO in comparison to WB technique. Rubber reinforced heat cure acrylic resin revealed improvement in the impact strength and microhardness. The air circulating oven exhibited highest microhardness in both testing materials. Dry heat oven showed improved values of impact strength in conventional heat cure acrylic resin.
Mechanical characterization of newly developed polymers and composites are the basic measurements that are used to check the potential of the material towards its usage in various applications. Young researchers who are new to the field of materials science often find it difficult in selecting the specific testing standards for their novel materials. This review article provides a detailed explanatory of the various ASTM standards that are used for analyzing the basic mechanical properties of polymer composite materials. The standard dimensions of the test specimens and the mechanical testing parameters that are universally followed in different testing phases are illustrated for the ease of research.
The purpose of this study was to investigate changes of superficial topography and wettability of two injection-type denture base materials following low pressure plasma treatment. Samples of denture base materials (Polyan and Biodentaplast) were fabricate using dedicated technology and were exposed to plasma treatment. Resin surface topography and rugosity were evaluated using SEM and AFM, while wettability was determined through contact angle measurements. Artificial saliva was the testing liquid. Initial contact angles for the two materials are close (Biodentaplast-37.60°, Polyan-36.75°). Plasma treatment halves the values of the contact angle. 30-days measurement reveals a reduced bounce-back effect (Biodentaplast-20.68°, Polyan-20.11°). Surface topography modified differently for the two materials. Rugosity increased significantly for both materials (p[0.05). Surface rugosity values pre- and post-plasma treatment respect the biological threshold of fungal adhesion. Plasma exposure increased injection-type denture base materials wettability with artificial saliva and surface roughness. Injection-type denture base materials and artificial saliva can enhance prosthetic experience of xerostomic patients.
Polymer infiltrated ceramics are hybrid materials that combine the strength of ceramics and the flexibility of polymers. The aim of this study was to compare the fracture load capacity of monolithic CAD/CAM crowns with different occlusal thicknesses, made from polymer infiltrated ceramic network. Fifteen full contour CAD/CAM crowns made of Vita Enamic with occlusal thicknesses of 0.5 mm, 1.0 mm and 1.5 mm were fabricated with a wet milling machine. Restorations were cemented on human molars with adhesive cement. Samples were loaded along the long axis until fracture, with a single static compressive force. A scanning electron microscope (SEM) was used to examine the fracture surface of specimens after the fracture. The results of this study reveals that the fracture load of the samples increased progressively with the occlusal thickness. The highest fracture value was recorded for1.5 mm occlusal thickness of the crown. No statistically significant difference was reported between the three experimental groups. It can be concluded that hybrid monolithic CAD-CAM crowns showed sufficient fracture strength to be used for single restorations in the posterior area, even with a reduced occlusal thickness.
The paper is part of a series in which the influence of the manufacturing defects on the functional behavior in biodegradation medium of some items obtained, both by 3D printing and by classical procedure (pressing), from an originaly renwable matrials based on polylatic acid will be presented. The first results regarding the correlation of the defects appeared at manufacturing into plates with the biodegradation behavior in an Aspergillus Niger(A.niger) medium, studied by SEM microscopy, are presented. These results demonstrated that the development of the A. Niger microorganism is related manly to the defects appeared at the melt processing of renewable polymeric material into finished product. A notable role in controlling the appearance of the manufacturing defects belongs both to the melt rheological properties which are responsible for the continuous or discontinuous flow and to the technical performance of the used equipement, 3D printer or classic hydraulic press. If the polymeric material melt has too high viscosity than the continuous flow is not possible and so the overlapped melt fronts are created which generate the voids formation, sometimes joined by small nano and/or micrometric channels. The rheological properties of the melts depend both on the material formulation and the seleted melt processing conditions.
The widespread use of thermoplastic polymeric materials in various industrial fields has shown considerable interest in understanding the frictional and wear behavior. Among these polymers, polytetrafluoroethylene, also called PTFE, is a high-performance plastic that offers high chemical and thermal resistance and low friction. Additives such as fiberglass, carbon and graphite fillers are added to PTFE to significantly increase thermal conductivity, stiffness and self-lubricating properties. The materials subjected to the experimental analysis were pure PTFE, PTFE + 15% fiberglass, PTFE + carbon-graphite which slipped, under conditions of dry friction, on a sample of non-alloy steel construction SR EN 10025 from 1994. The tests were performed on a pin-on-disc tribometer. The effect of loading and sliding speed on the tribological properties of the polymer / steel combination under dry slip conditions was investigated and the specific wear rate for the experimental conditions was evaluated. The tests were performed at loads of the pin of Fn1=1N, Fn2=3N, Fn3=5N and Fn4=10N and sliding speeds of 1=1m/s, 2=3m/s. The results obtained indicated that the coefficient of friction decreases with increasing load. The wear rate for the analyzed materials was between 10-13...10-15 m2/N, the fiberglass reinforced PTFE material having the lowest wear rate. The present paper, through a comparative analysis of the friction and wear behavior, highlights the effects that the ingredients introduced in the basic material have, under the action of the exploitation factors (loading, sliding speed).